Alba tooling & engineering in Forstau, Austria
Contact Service
Menu
Produktfinder Product-finder
Language
Downloads Downloads Search
Close search

Search Alba Website:

Search
Close Search

Alba - Productfinder

Choose category:

Technologies
Products
1. Choose category...
2. Choose technology...
3. Choose technology...
1. Choose product...
2. Choose product...

Sitemap

  • Alba From a family business to an international corporation - here you will find all the information about company history, products, locations, production technologies and apprenticeships.
    • Alba Group Alba tooling & engineering GmbH is an international group of companies with 460 employees worldwide. The company headquarters are located in Forstau, Austria.
    • Company Histroy Founded in 1990 as a family business and today a leading specialist in the field of innovative manufacturing systems with locations on all continents.
    • Locations 164/5000 Alba is an international corporation with a worldwide presence and locations on all continents, ensuring proximity to important customers at all times.
    • Certifications Alba tooling & engineering operates quality management according to ISO 9001 and environmental management according to ISO 14001. Sustainable action and active environmental protection are very important to us.
    • Suppliers and Purchasing At our suppliers, we focus on quality, competitiveness, compliance and sustainability. As a result, we are known for flexible, innovative solutions as well as the highest quality and punctuality
    • Our Partners  Currently we are working with the following partners: - Siebenwurst GmbH - CSI Entwicklungstechnik GmbH - Nexustec GmbH
    • Contacts  Your contacts - Find your contact at Alba tooling & engineering.
    • What we do at Alba? In the following video you can learn more about our company and our products. Get to know us and our strengths!
  • Technologies Alba is an internationally active and recognized technology leader in the field of PUR processing and offers many additional processes in the production chain for the manufacture of high-quality components.
    • PUR Processing PUR in all its forms is a modern, versatile material for a wide variety of processing technologies.
      • Foam Moulds Depending on the outward appearance that is used, Alba offers all process and tooling technologies to suit the product required.
        • Seat Foam Moulds The overall concept of a vehicle seat must be right: Comfort, safety and design. As a partner of well-known production companies in the automotive industry, we have many years of experience in mould construction.
        • Front Foam Moulds Front Foam Moulds from Alba tooling & engineering für Armauflagen, Türbrüstungen und Mittelkonsolen. Qualitätserzeugnisse aus Österreich.
        • Back Foam Moulds Numerous vehicle manufacturers rely on our knowledge and cost-effective solutions. Implement a project with Alba!
        • Integral Foam Parts Integral foam moulds are used for manufacturing components with a clodes foam ski surface.
        • PUR Casting Tools  For the processing of compact PUR systems, Alba produces casting tools for manufacturing the components that are specially adapted to the component, each with optimally adapted sprue and venting technology.
        • Acoustic tools Alba offers a broad range of acoustic tools. As partner of renowned production companies, we have many years of experience in toolmaking and meet the highest standards.
      • Mould Carriers Alba develops universal mould carrier systems for polyurethane foam processing or mould carrier systems specially adapted to the process.
      • System Engineering  For years, Alba has been developing, building and supplying optimally matched systems engineering that is specially tailored to customer requirements around the world.
        • Free-standing Moulding Systems Depending on production requirements, single or multi-user concepts as well as different installation variants (linear, shar-shaped, etc.) can be implemented.
        • Rotary Tables  Rotary tables are rotating platforms which, depending on the load case and size, are supported either only in the centre by a central bearing or additionally by rollers in the area of the load effect. The media supply is realised in the centre by rotary f
        • Linear Systems  Processes with large curing differences, process reliability and without mutual incluence can be realised.
        • Oval Systems  Depending on the requirement profile, media such as compressed air or vacuum are supplied externally or generated directly on the mould carrier using generators.
        • Flame Treatment / Surface Activation  During flame treatment, the surface tension of plastic ins increased by treatment with an oxidising gas flame.
        • Crusher  When producing large foam parts, e.g. foam parts, the impregnation process is essential after demoulding in order to obtain a permanently flexible foam part.
        • Multiflexline Concept  This flexible manufacturing process is suitable for the creation and forming of blanks (e.g. for upholstery and cladding parts) from natural materials and plastics.
      • Prototyping Regardless of whether pressed foam parts with or without production trim, our range of services covers all common production processes that are implemented on our in-house technical centre facilities.
        • Component development  Thanks to our decades of experience in the most common technologies and manufacturing processes, we can prepare the most diverse components for production.
        • Prototypes / Small Series We offer the entire product range, from the design study to the first prototype parts and small-scale production.
        • Prototype Tools Whether pressed of foamed parts or special applications, thank to our many years of "know-how" and our high-density in-house production, Alba is able to manufacture the first prototype tools at extremely short notice.
      • RIM-/ROM-Tools We develop RIM/ROM moulds for grained and ungrained interior components. The graining of the moulds is realised by electroplating or technical etching.
      • Model Making Technology Precise and efficient work is the hallmark of Alba's model making department. We are able to react quickly and flexibly due to short, internal routes to mould construction and our in-house milling centres.
      • Leather Covering Model  In the area of leather covering models, we can take over the entire process. Starting with the optimum design of the skin outlet for galvanic moulds and slush systems, we combine all parameters to achieve the perfect result.
      • Insulation Technology As partner of renowned production companies, we have many years of experience in the field of insulation technology. We meet the highest standards in terms of precision, quality and adherence to deadlines.
    • Presses / Moulds Alba offers production solutions in the field of presses and moulds in the form of modern, flexible processes. Mould solutions for the use of thermoplastic and thermosetting material applications as well as fibre composites complete our range.
      • Hot Pressing  Hot pressing is a manufacturing process for predominantly thermosetting (fibre-reinforced) plastics for the production of 3D geometrics.
      • Cold Pressing  Cold pressing is a manufacturing process for the production of 3D geometries based on themoplastic materials that are preheated externally and then pressed while cooling.
      • Wet Pressing Wet pressing is a manufacturing process for fibre-reinforced plastics with external wetting of mats or preformed components for the production of 3D geometries in pressing.
      • Embossing Embossing is a manufacturing process mainly used in the field of acoustic for the production of 3D contour components.
      • Press Laminating Press laminating is a manufacturing process for laminating raw substrates based on different materials with surface decors in a wide variety of colourings and haptik characters.
    • Lightweight Construction Technologies Alba offers all current mould technologies in the field of lightweight construction technologies.
      • Preforming In preforming as a pre-process for RTM or wetting applications using epoxy resins or PUR, carbon layers are draped into stacks by deformation and fixing in different fibre orientations of bind or unbinder materials.
      • Handling We develop and manufacture handling systems for the fully automatic production of lightweight components with the respective gripper technology adapted to the starting material.
      • PCM PCM ist a manufacturing process for fibre-reinforced components based on resin-impregnation prepregs for the generation of 3D geometries in pressing with the advantage of lower processing pressure compared to injection processes.
      • RTM Herstellungsverfahren für faserverstärkte Kunststoffe zur Erzeugung von 3D-Bauteilen und pregeformten Geometrien mittels Imprägnierung mit Epoxydharz bzw. PUR Systemen.
      • SMC Wet pressing is a manufacturing process for fibre-reinforced plastics with external wetting of mats or preformed components for the production of 3D geometries in pressing.
    • Surface Technologies  Alba supplies modern surface technologies that allow the finishing of different raw materials with different decorative materials.
      • Prefixing Prefixing is the setting, aligning and prefixing of a décor on a base support (injection molding, wood fiber, etc.).
        • Prefixing tools Im Grundaufbau besteht eine Vorfixiervorrichtung aus einer formastabilen Trägerteilaufnahme mit mechanischer bzw. automatischer Bauteilfixierung.
        • Folding devices After the cover stock has been placed in the correct position on the top of the substrate, the edge of the cover stock must be glued / fixed (alternatively tacked) to the back of the substrate in an appropriate length. Various concepts are available for t
        • Basic workplace / Workstation The basic workstations are used to accommodate pre-fixing and folding devices.
      • 2D/3D membrane lamination technology 3D membrane lamination technology means a press lamination process using a specially manufactured 3D contour membrane.
        • Membrane laminating  In order to activate the adhesive system between the décor material and the supporting part, it must be heated to a defined bond line temperature.
        • Activation tool with membrane In order for the laminated parts to be sufficiently pressed during the activation process, they must be placed on a precisely manufactured negative form (activation tool).
        • Table laminating system The activation furnaces enable a homogeneous adhesive activation and thus a reliable bonding between the décor and the supporting part.
        • Bonnet activation systems  Due to its simple design, this type of system is particularly suitable for small and medium-sized components with a low number of pieces. The so-called activation bonnet is placed over the mould plate for the heating process. After the cycle time for reac
        • Shuttle activation system  Shuttle activation systems have the same process sequences as table lamination systems.
      • Press lamination Press laminating is a production process for laminating raw materials on different material bases with surface decors in a wide range of colours and haptics.
      • Vacuum lamination  Vacuum lamination is a manufacturing process for lamination of raw carriersbased on materials with surface decorations in a wide variety of colours and haptics.
        • Vacuum laminating tools Vacuum laminating tools usually consist of a hard, contour-milled sub-mould, an upper mold that consist of components that assist the foil to form to the part shape, a clamping frame, and additional punching contour blades.
      • Folding Folding is an additional production step for the lamination of raw carriers on different material bases with surface decors in a wide variety of colours and haptics.
        • Edge Folding Tools Folding tools usually consist of a contour recording of the already laminated carrier. The respective décor is folded over the edge using a circumferential folding slide and glued with the required overhang.
        • Folding Systems Alba supplies complex edge folding systems in inline configuration with any necessary pre-punching or systems built directly into the pressure transducer.
      • Adhesive application systems In adhesive application systems, a distinction is made between hot melt and dispersion adhesive processes, depending on the application. The adhesive can be applied manually, by hand or fully automatically.
        • Mixing stations for dispersion adhesive For bonding the carrier part and the decorative material, 2-component adhesives usually have to be mixed together. Appropriate mixing stations are used for this purpose.
        • Adhesive spraying booths For gluing processes, the carrier part and the decorative material are to be sprayed with adhesive. A separate area for adhesive application must be provided for this purpose. Additional precautions are taken so that the vapours of the spray mist cannot s
        • Masking aids and adhesive spraying devices In relation to the component, there are surfaces on some carrier parts such as the backs of components or fastening points which must not be wetted with adhesive. The coverings required for this are coated with Teflon so that adhesive residues can be quic
        • Fully automated adhesive application cell for hotmelt For series production with large quantities, a fully automated adhesive application cell using robots or moveable axis systems is ideal. The adhesive is applied in bead form or by spray application. With certain systems, complex masking can be dispensed.
    • Punching / Flexible Trim Trimming operations are often required in the production of plastic parts. Alba offers specially adapted punching and milling solutions in addition to foaming and pressing. The trimming processes can be integrated individually as stationary solutions or a
      • Punching We offer punching solutions for the trimming of plastics and composites from the following materials: Injection moulded and foam composite parts, foam parts and textiles, wood and natural fibre materials, CFRP, GRP and SMC materials.
      • Milling Milling and flexible trimming is used for complex contour trimming and in combination with a preceding punch trimming process. Unlike punching, the milling trim can be changed economically afterwards.
    • Systems Engineering  For years, Alba has been developing, building and supplying optimally matched systems engineering that is specially tailored to customer requirements around the world.
      • Free-standing Moulding Systems Depending on production requirements, single or multi-user concepts as well as different installation variants (linear, shar-shaped, etc.) can be implemented.
      • Rotary Tables  Rotary tables are rotating platforms which, depending on the load case and size, are supported either only in the centre by a central bearing or additionally by rollers in the area of the load effect.
      • Linear Systems  Linear systems are perfect manufacturing solutions when the focus is on the flexibility and independence of the respective production cells.
      • Oval Systems Oval systems are very often used for components with high production quantities and similar curing times. Mould carriers are conveyed either with a conveyor chain or as an intelligent, independently moving unit in an oval. Depending on the requirement pro
      • Flame Treatement / Surface Activation During flame treatment, the surface tension of plastics (e.g. PP and NFPP) is increased by treatment with an oxidising gas flame. This pre-treatment makes it possible to permanently foam, coat, print or glue these materials.
      • Crusher When producing large foam parts, e.g. seat foam parts, the impregnation process is essential after demoulding in order to obtain a permanently flexible foam part.t
      • Laminating folding presses Depending on the requirement and product size, the folding press laminating system may be the right option. Thanks to 3 standard sizes and an intelligent system design, the price-performance ratio as well as the maximum required area are right.
      • Multiflexline Concept  The "Multiflexline" is a flexible and expandable system concept for processing fibre materials. The system is able to wet fibres in the still twisted form (e.g. coconut or plastic fibres) with a wide variety of binders. Fibre mats can be wetted, combined
    • Product Development / Process Optimisation We are the right partner when it comes to product development and process optinmisation and accompany the development process of your project through all stages.
      • Feasibility Studies at Alba  Von der Idee für ein Bauteil, bis hin zu einer industralisierten Fertigung stehen Ihnen die Experten von Alba zur Verfügung.
      • Simulation By simulating movements, forces and deformations as well as the filling behaviour of special materials, we at Alba are in a position to design production tools and equipment in an optimised way.
      • Pre-Design At Alba, we offer our customers comprehensive support in the area of pre - development and the creation of component data.
    • Measuring and Testing Equipment  Measuring and testing equipment are technical facilities for the inspection of components and products. They are used in the ongoing production process to assure the product quality.
      • Gauges / Measuring Instruments / Testing Device Alba offers you a multitude of possibilities and variants in the field of gauge and measuring equipment construction. From the simplest measuring methods to complex testing devices, we develop the most cost-effective and efficient solution especially for
      • Calibre / Cubing Do you need diverse precision models that are manufactured with the highest precision in aluminium, special steel and plastic? Alba produces all kinds of cubing models or calibre inserts, tailor-made for the respective application.
    • Automation & Control Engineering We create automation solutions based on different hardware platforms, starting with E-hardware design, through control software and system commissioning.
      • Electrical Design / Switch Cabinet Alba carries out electrical engineering planning using high-quality CAE tools (EPLAN / WSCARD). The competences range from switch cabinet construction to complete cabling of systems. Individual customer requirements are implemented from detailed planning
      • System Programming  We carry out system programming using adapted PLC systems, such as Siemens S7, Allen Bradley or Schneider Electric. Innovative control solutions enable reliable and economical automation of complex processes.
      • Process Interlinking / Handling Systems We offer system solutions for linking different system segments using proven handling systems. In addition, we offer individual special solutions, such as the integration of robots with product-specific grippers.
    • Services / Production Service  As a supplement to our product range in production technology, we offer services in the production of parts and components.
      • PUR Foaming Alba can look back on many years of experience and special competences in the production of polyurethane moulded parts.
      • Pressed Components Alba has been manufacturing ans supplying pressed components from renewable raw materials in complex geometries and lightweight construction for sports and luxury vehicles for more than 10 years.
  • Products In the field of mould technologies, Alba offers various types of moulds for customer production requirements,which depend on the base material and the component geometry.
    • Tools In the field of tooling, Alba offers a wiede variety of mould technologies that take into account the production requirements.
      • Foam Moulds  Alba develops and manufactures various types of PUR foaming tools depending on the required properties of the end product.
      • PUR Casting Tools  For the processing of compact PUR systems, Alba produces casting tools for manufacturing the components that are specially adapted to the component, each with optimally adapted sprue and venting technology.
      • RIM-/ROM-Tools We develop RIM/ROM moulds for grained and ungrained interior components. The graining of the moulds is realised by electroplating or technical etching.
      • Injection Moulds  Especially for lightweight construction applications, reinforcing materials are flooded with suitable resin systems and usually wetted under high filling pressure - depending on the fibre volume content. Application-specific sprue profiles/geometries are
      • Press Tools  Alba offers production solutions in the field of presses and moulds in the form of modern, flexible processes.
      • Press Lamination Folding Tools Depending on the requirements and product size, the edge folding press laminating system can be the right option. Thanks to our system construction, the price-performance ratio and the maximum space requirement are right. Intelligent tools can be changed
      • Activation tool for membrane lamination To ensure that the laminated parts are sufficiently pressed during the activation process, they must be placed on a precisely manufactured negative mold. At the same time, this form must ensure a uniform vacuum supply and the possibility of covering certa
      • Prefixing tools In its basic structure, a prefixing tool consists of a dimensionally stable support part holder with mechanical or automatic component fixing. Depending on the requirements and component design, swivelling seam blades and positioning aids are used to ensu
      • Punching / Flexible Trim  Trimming operations are often required in the production of plastic parts. Alba offers specially adapted punching and milling solutions in addition to foaming and pressing.
      • Leather Covering Model  In the area of leather covering models, we can take over the entire process. Starting with the optimum design of the skin outlet for galvanic moulds and slush systems, we combine all parameters to achieve the perfect result.
      • Acoustic tools Alba offers a broad range of acoustic tools. As partner of renowned production companies, we have many years of experience in toolmaking and meet the highest standards.
    • System Engineering  For years, Alba has been developing, building and supplying optimally matched engineering systems that is specially tailored to customer requirements around the wordl.
      • Mould Carriers  Alba develops universal mould carrier systems for polyurethane foam processing or mould carrier systems specially adapted to the process.
      • Free-standing Moulding Systems  Depending on production requirements, single or multi-user concepts as well as different installation variants can be implemented
      • Linear Systems  Linear systems are perfect manufacturing solutions when the focus is on the flexibility and independence of the respective production cells.
      • Rotary Tables Rotary tables are rotating platforms which, depending on the load case and size, are supported either only in the centre by a central bearing or additionally by rollers in the area of the load effect.
      • Oval Systems  Oval systems are very often used for components with high production quantities and similar curing times. Mould carriers are conveyed either with a conveyor chain or as an intelligent, independently moving unit in an oval. Depending on the requirement pro
      • Multiflexline Concept The "Multiflexline" is a flexible and expandable system concept for processing fibre materials. The system is able to wet fibres in the still twisted form (e.g. coconut or plastic fibres) with a wide variety of binders. Fibre mats can be wetted, combined
      • Flame Treatement / Surface Activation During flame treatment, the surface tension of plastics (e.g. PP and NFPP) is increased by treatment with an oxidising gas flame. This pre-treatment makes it possible to permanently foam, coat, print or glue these materials.
      • Crusher When producing large foam parts, e.g. seat foam parts, the impregnation process is essential after demoulding in order to obtain a permanently flexible foam part.t
    • Services / Production Service  As a supplement to our product range in production technology, we offer services in the production of parts and components.
      • PUR Foaming Alba can look back on many years of experience and special competences in the production of polyurethane moulded parts.
      • Pressed Components Alba has been manufacturing and supplying pressed components from renewable raw materials (wood and natural fibres) in complex geometries and lightweight construction for sports and luxury vehicles for more than 10 years.
      • Spare Part Production After series production of a component has been discontinued, Alba naturally offers a corresponding spare parts supply.
    • Workstationsystems and Assemblysystems  At the subsidiary Vilsbiburg (Germany), Alba builds optimally matched workstation- and assemblysystems that are specially adapted to the individual requirements of the customers. Assemblyworkstations must ensure that employees can work ergonomically and e
      • Eco Line Two The Eco Line Two System is ideally suited for assembly lines & transport systems, which are suitable for the structure and assembly of different devices. Due to its height adjustment, the system is ergonomic andverschiedenen Vorrichtungen geeignet sind.
      • Eco Line One The One System is ideally suited for basic workstations, which are suitable for the structure and assembly of various devices. Due to its height adjustment, the system is ergonomic and individually adjustable to the needs of your employee. The system off
  • Mobility At Alba, mobility means not only automobiles, but also rail vehicles, cable cars, aircraft and construction vehicles. But we do not forget our roots in the automotive industry.
  • Health & Care Due to demographic developments, the topics of health & care are becoming increasingly important. In the "Health & Care" area, we are taking this into account and are involved in the design of innovative and smart products.
  • Environmental Engineering Resource-saving component production from renewable or recycled raw materials, conversion of waste into biodegradable materials or the development of smart materials, are just some of our endeavors.
  • Efficient Innovations Development expertise in terms of new materials and manufacturing processes as well as in-depth know-how in product development make Alba a strong driver of innovation.
  • We can also ... We love to take on new challenges - we are passionate about creative solutions and innovative concepts. For this reason, we improve existing products and realize products that nobody thought of yesterday.
    • Concrete-Speed-Limiter With the Concrete Speed Limiter, Alba has developed an innovative solution in cooperation with the construction industry.
    • Mask Guard With the digital mouth-nose recognizer, we have developed an effective and reliable monitoring system for highly frequented places. The system is based on robust, industrial camera technology and Plug & Play AI software.
    • Ultralightweightseat The ultra-lightweight seat, co-developed by Alba tooling & engineering, with a total weight of only around 10 kg, shows how lightweight construction can look in the future.
  • News Here you will find news, useful information and helpful information about our products, trade fair appearances, technologies and locations. Stay on the ball with Alba.
  • Career We are highly specialist in the development an manufacture of complex manufacturing systems for high-quality plastic components. Excellent professional qualifications, individual further training and specialist knowledge make our employees real experts.
    • Alba as an employer We offer a stable working environment with attractive additional services and further training opportunities.
    • Vacancies  We offer a stable and social working environment with attractive career opportunities.
    • Specialists Excellent professional qualifications, individual further training and specialist knowledge make our employees real experts in their field and form the basis of our success.
    • Scholars & Students at Alba  The integration of interns, holiday workers and graduates in the company is an important basis for sustainable personnel development for us at Alba.
    • Apprenticeship @ Alba Start an apprenticeship at Alba tooling & engineering and become a technology professional. We have been training apprentices at the Forstau site with great commitment since 1990. 13 apprentices are currently completing an apprenticeship at Alba.
  • Service As a recognised sprecialist for the development and manufacture of production systems in the field of high-quality plastic components, we do our utmost to set new standards in service as well.
    • Training / Production Support  Only machines and systems that are optimally operated offer maximum user value. Alba passes on its know-how to your employees through targeted training and support during production. Individual training courses at the Alba factory or on your premises imp
    • Service / Maintenance  We offer tailor-made inspections and maintenance tailored to your machines and systems. Alba analyses the individual characteristics and then derives the optimal service program for your machines and systems.
    • Modification / Retrofit We rework and enhance your used systems, machines and tools according to your wishes. The Alba range of services includes: Up-to-date repairs of used systems and moulds according to customer requirements Extensions or additions of used systems (integra
    • Tool Rework / Optimization  We advise you on mould optimisation so that you have an optimum product available quickly and cost-effectively. The Alba range of services includes: Reworking of existing moulds according to customer requirements Integration of new technologies and asse
    • System Relocation It is frequently necessary to relocate production facilities and moulds in the factory or to a new location. Thanks to our many years of experience in the international relocation of industrial systems, we can carry out these projects for you reliably and
    • Spare Parts Efficient spare parts management is essential for first-class service. Your systems and tools deliver maximum performance day after day, which can sometimes lead to a breakdown. Alba offers individual spare parts packages and advice as required.
    • Service Contact  Service hotline: Tel: 0043 6454 7800 6656 from Monday - Thursday: 07:00 - 16:30 and Friday: 07:00 - 14:00 (CET)
    • Downloads Important data sheets for download
  • imprint Imprint Alba tooling & engineering GmbH in Forstau, Austria.
  • Data Protection Data protection declaration of Alba tooling & engineering GmbH - Your data is important to us!
  • GTC GTCs Alba tooling & engineerin with headquarters in Forstau, Austria
  • Downloads Important data sheets for download
  • Sitemap Sitemap of www.albatools.com in Forstau, Austria
  • XML Sitemap XML-Sitemap
To the top

Desprition of the following image:.

Head

Titel of the previous image

Titel of the next image

You are in this document

You are on a subpage to this link

To open the menu click here

Video